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Toyota Dovetail



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Old 02-21-2006, 09:32 PM   #1
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Toyota Dovetail

After starting off my vacation in a bind. Low on cash due to the cheby not running well.
I went ahead and started on my rear dove tail. Today, I manage to get the bed off. I only broke one bolt (the first one) out of six.
I am thinking about bringing it in about 9" or so per side at the tail lights. Not to extreme. It's my D.D. and still trying to keep it street legal.
so for today just two pics. More to come later on in the week.
Well, I have to finish it before Monday.



plan to work upside down. Seems better to measure and cut. Not to mention keeping everything level.


Here is a link to "Dove tailing" the front of my Rig.
Project Front Dovetail by Mnmstoy
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Last edited by mnmstoy; 05-17-2008 at 06:44 PM..
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Old 02-21-2006, 10:01 PM   #2
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Gonna look good when done Mike
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Old 02-22-2006, 12:42 PM   #3
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day two

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Gonna look good when done Mike
Thanks Kenny,
Got the easy side off first...you know test the water.D.S.

Now the P.S.
the hard part was cutting around the filler neck/Gas door.

I then ran out of cigs and wrapped things up for today. Taking a break.
Have to burn one. see what else I can do before the Old Lady comes home.
I put the bed back on to see how far in I can get to the bed mounts.
hahah looking at the pic...I found my hat.
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Old 02-22-2006, 02:50 PM   #4
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thats gonna be cool. I loved mine when it was dovetailed. it sure keeps the rear out of harms way (trees). But i did manage to barrel roll mine and crunch it.
are you gonna keep the stock taillights?

heres a pic of mine. Yours is gonna be alot nicer. I cut out must of the bed and just kept the fenders.
http://community.webshots.com/photo/...53974798tKdXio

keep up the pace and get it done! I welded in the rain all the time, but its not the best idea ever. Dont want ya to end up dead.
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Old 02-22-2006, 04:15 PM   #5
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That sawsall blade walks to much.
Have you tried the thin cutoff wheels on your angle grinder. Works great.
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Old 02-22-2006, 05:21 PM   #6
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day two after lunch

Dott that is what I used when I bobbed the bed. I didn't like it to much. Today I had a hard time because the goggles keep fogging up.I did use the cut of wheel around the filler neck/gas door.
Well, today after lunch I manage to cut more on the bed of the truck. I left the bed on the truck. Man, that helped out alot. Didn't have to be hunched over all day. I did bolt the bed down so it wouldn't move on me.
On with the pics.
Here is a before the cut.

Next is how I used a peace of wood to get my angle, using a test light pint the scrib my line to cut.

Then the cut. no close up as I hang my head in shame.

will cuntinue on next post.
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Old 02-22-2006, 05:29 PM   #7
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still day two continued.

Here is the D.S. cut.

Here are the blades I went thru. Not pictured is the grinder with a cut off wheel for around the fillerneck/gas door.

That is all for today. Tomorrow, I plan to get the side skins welded on. I still have some cutting and fitting to do. But, that is the plan.
weather permitting that is.
Mike
All comments or ideas are welcomed...althought I am shooting from the hip.

O yea and along the way.
And here is the bolts I bought to hold down the bed.
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Last edited by mnmstoy; 02-22-2006 at 05:38 PM.. Reason: add pics
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Old 02-22-2006, 07:52 PM   #8
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Looks real nice so far!
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Old 02-22-2006, 08:10 PM   #9
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looks good to me! practice weldin on some of the yota scrap sheetmetal. Its like welding lead. LOL. shouldnt be too bad when ya get the heat right.

cool to see another rig gettin the saw-job. LOFL
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Old 02-22-2006, 08:40 PM   #10
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Thanks fishy1, I'm not found of cutting up a nice truck. My yota has some rust on the cab and bed. Guess, some rock rash. The only thing that looks okay is the P.S. door. And I only paid $700 for it. IF it was cherry. I think I would of kept it that way. I hate seeing nice old cars and trucks meet their end. I'm afraid this toyota wont last long if I dont address the rust on top of the cab by the windshield. Nothing major but it's thier.
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Old 02-22-2006, 09:35 PM   #11
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looks great!
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Old 02-22-2006, 09:58 PM   #12
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lookin good keep the pics comin
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Old 02-23-2006, 07:31 PM   #13
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Day Three

Okay got more done today. I manage to get both sides on plus the rear lower valance.
On with the pics.
Here is the driver side getting ready for welding.

Here are some spot welds. It sucks working alone.

Here is a front side shot.

Here is the P.S. side.

I had to cut the rear valance. After bring in the sides it made the bed about a half in shorter.

Another rear shot. all cleaned up.

Due to day light. That is all for today. I did get the valance on and painted. I still have some welds to finish up in the bed. Two problems are the side marker lights need to be patched and relocated due to the chassis getting in the way. And the gas filler neck needs to get shorten some.
Here is a before shot.

and after not finshed.

Tomorrow weather permitting. I want to finish up the welds and start on the tailgate. I have just enough room for the TOYOTA logo to fit. I have about 33 inches across the rear.
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Old 02-23-2006, 08:28 PM   #14
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You have done an AWESOME JOB!!!!!!!!!!!!!!!
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Old 02-23-2006, 09:00 PM   #15
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THAT IS BADASS!
you did a great job. gonna be real cool when the gates done.
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Old 02-23-2006, 09:03 PM   #16
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man that's coming out pretty sweet.
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Old 02-23-2006, 09:05 PM   #17
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Good work Mike
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Old 02-23-2006, 10:05 PM   #18
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Now that's what an offroaders arse should look like! Good job.

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Old 02-23-2006, 11:00 PM   #19
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Here is the part on the side marker light and shackle clearance. In the rough.

Thanks to all. Keep the comments coming.
That is fuel to keep going!!!!
I really liked the way it came out. I will post a pic tomorrow of the lights installed. Still have to mess with the filler neck on the gas tank.
As for the tailgate. After some thought. I think I will make two cuts. One on each side. I think that would be the better way. AS I wouldn't have to mess with the hinges and cutting out the TOYOTA logo.
My only friend was my black marker. O yea. my leather Gloves. Had a close call as I was getting tired and well. I put my other and in front of the grinder. Don't ask why. Scared the bejesus out of me.
After two days of work and for getting to eat. A nice shower feels great. I'm ready to hit it again tomorrow.
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Old 02-24-2006, 09:53 AM   #20
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WOW, that looks great!!
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Old 02-24-2006, 02:53 PM   #21
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Day Four

Finally got the bed done. I finished up the gas filler neck. That was hard cutting the rubber hose and then having to fit the neck back on. My solutions was using pams no stick spray on the inside of the hose. And then using the end of a fence post that looks like ^ to push the hose on to. TO widen the end up.
I still haven't relocated the side marker lights. And same with the tailgate. Depending how it goes this weekend I might get some time in.
My hats off to anyone that does this for a living. I am beat.
On with the pics.
Here is the lower valance put back on.

Here is a side shot of the shackle

My jacked up welds.



Here is a chain welded to the bed to lock up my spare 33.

Here is the finished bed with spare.

And my sidekick that rides shootgun outside front and center given to me by my Nephew Ethan.

That is all for now. The old lady is coming home late so maybe I can work a hour on the tailgate.
Happy Trails,
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Old 02-24-2006, 08:26 PM   #22
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VERY NICE looks great
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Quote:
Originally Posted by mnmstoy View Post
Sand blasting is for Rich people. A can of cheap spray and a welded carrier is what I'm talking about...
low riders want SWITCHES..... 4 wheelers want SHIFTERS

82 BJ42 3b and a dream...

82 FJ60 SOA, 456's lockrite's, 35 Xtrem M/T's, ARB bull & side bars,warn 12k and a Vortec


GOD BLESS TEXAS

GIT-R-DONE!!!!!!!!

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Old 02-25-2006, 06:41 AM   #23
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Looking good, that's a lot of welding. When you gonna wheel it?
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Old 02-26-2006, 06:04 PM   #24
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Tailgate done

Quote:
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When you gonna wheel it?
I'm not sure yet Dott. Cline Ranch seems the next best thing. I would like to install a Aussie locker when I do the seals in the rear very soon. Address the front seals as well. Hopefully sometime this year get High steer/crossover.

As for the tailgate. It came out almost factory looking. I didn't get the pics of cuts and measurements. Just a few here and their. I am just waiting to get them from my e-mail. So I can post them up.
Mike
A before with no tailgate to start things off.

Here is the cut already and checking for fit.

looking better.

Added the door latches

Inside the tailgate getting paint before putting the cover back on.

Take gate down with cover installed.

All done it got dark so this pic sucks.

That should cover it. My last project is the side marker lights. I might hit that tomorrow. OR save it for another time.
I hope you enjoy my Dovetail project.
Mike
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Last edited by mnmstoy; 02-27-2006 at 09:47 AM.. Reason: add pics
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Old 02-26-2006, 06:25 PM   #25
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sweet. i dig the tailgate..
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